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Here is the video of seamless joints:https:
Here is the method for making seamless jointsKoris solid surface in acrylic solid boards:
preparation
Material selection: Ensure that the acrylic solid board used is of good quality, free from flaws, cracks, or deformations. Additionally, prepare a dedicated glue that matches the acrylic solid board and can chemically react with the acrylic material to form a strong bond.
Tool preparation: Prepare sandpaper, sanding machine, ruler, pencil, cutting tools (such as saw, cutting machine, etc.), fixtures, cleaning agents, and other tools.
Cutting and polishing
Precision cutting: Use cutting tools to cut the acrylic solid board according to design requirements. During cutting, ensure the cutting surface is flat and avoid burrs or unevenness. If specific shapes or angles need to be cut, templates or fixtures can be used to assist in cutting to ensure accuracy.
Edge Grinding: After cutting, use sandpaper or a grinding machine to grind the cutting edges until they are smooth and flat, removing burrs and uneven parts. When grinding, ensure even pressure to avoid over-grinding, which could cause the edges to become thin or deformed.
Glue application and bonding
Cleaning the surface: Before applying adhesive, use a cleaning agent to thoroughly clean the bonding surface of the acrylic solid board, removing dust, oil, moisture, and other impurities from the surface to ensure that the bonding surface is clean, dry, and free of oil stains.
Glue application: Apply a moderate amount of special glue evenly on the bonding surface of the acrylic solid board. Too much or too little glue may affect the bonding effect. You can use a brush or scraper to spread the glue evenly, ensuring that it covers the entire bonding surface.
Alignment and bonding: Align the acrylic solid boards, which have been coated with glue, according to the design requirements to ensure that the joints are tightly fitted without gaps or misalignment. Then use clamps to fix the two boards together and apply appropriate pressure to allow the glue to penetrate fully into the joints, forming a firm bond. During the bonding process, it is important to keep the position of the boards unchanged and avoid movement or shaking.
Curing and finishing
Curing: After applying glue for bonding, it is necessary to allow the glue to fully cure. The curing time depends on the type of glue, as well as factors such as ambient temperature and humidity, and generally requires waiting for several hours or even longer. During the curing period, the position of the board should be kept unchanged to avoid interference from external forces.
Finishing: After curing, inspect the bonding effect at the joints. If any glue overflow or unevenness is found, sandpaper or a sander can be used for finishing to remove the excess glue and make the joints smooth and flat.
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